Why is Embroidery Machine Speed Important?
Speed plays a critical role in the efficiency of businesses in the embroidery industry. The speed of an embroidery machine impacts various aspects of production. From meeting deadlines and fulfilling orders to managing sudden increases in demand, faster machines not only enhance productivity but also contribute to cost-effectiveness, reducing labor costs per item and increasing production capacity.
High-speed commercial embroidery machines provide businesses with greater flexibility to manage rush orders and adapt to changing production needs. In a competitive market, a high-speed machine can give businesses a significant advantage, offering quicker turnaround times and maintaining client satisfaction. It’s crucial to maintain a balance between speed and quality to ensure that the finished embroidery meets the desired standards.
Embroidery Production Time
The speed at which a machine can stitch impacts the production time and efficiency. The production time for each piece depends on factors like the number of stitches and how the design was digitized.
Calculating production time by dividing the number of stitches by the stitching speed, gives you an estimate of how long it will take to complete each piece. Machines don’t instantly reach their maximum stitching speed. Understanding their average speed helps in planning and optimizing production schedules.
Higher machine speeds generally lead to faster production times. It’s essential to balance speed with quality. This will help ensure that each embroidered piece meets the desired standards. Factors like thread breaks, poor digitizing, and skipped stitching can influence production time and quality.
Factors That Negatively Impact Production Time
Thread Breaks
Thread breaks can disrupt production speed. They often occur due to the inability of the thread to endure the stress induced by high speeds. High-speed commercial embroidery machines feature a thread break detection function, which automatically identifies when a thread breaks or halts during processing. This function halts stitching and triggers an alarm when the machine detects a thread break. Production remains paused until the issue is resolved.
The quality of the thread plays a crucial role in preventing breaks. Inexpensive thread, as well as old or outdated varieties, are prone to breakage. It's important to store thread in suitable conditions. Avoid extremes of dry heat or damp darkness, as these environments can compromise thread integrity.
The composition of the thread also matters. Polyester thread exhibits less susceptibility to breakage compared to other types. Opting for polyester thread can help mitigate thread break issues during embroidery production.